GA-ASI will open a new secure advanced manufacturing facility in 2023


Secure Poway facility will house advanced development and manufacturing of state-of-the-art UAS

SAN DIEGO – September 20, 2022 – General Atomics Aeronautical Systems, Inc. (GA-ASI) has invested in key technologies for the development of advanced unmanned aircraft systems (UAS) throughout its 30-year history. The company has delivered more than 1,000 aircraft that have flown more than 7.5 million hours, but the company has always had an eye on the future, thanks to its continued commitment to providing the most unmanned systems most efficient in the world.

The final cornerstone of GA-ASI’s plan is the completion of a new state-of-the-art composites manufacturing plant that is expected to launch the next generation of highly reliable autonomous unmanned aircraft.

“As the world leader in unmanned aircraft systems, GA-ASI is charting the new frontier of low-cost, survivable aircraft that are highly effective for the warfighter,” said GA-ASI President David R. Alexander. .

The new Secure Advanced Manufacturing (SAM) facility is at the heart of GA-ASI’s 40+ building campus in Poway, CA. GA-ASI concentrates the talents of its advanced engineering and manufacturing teams in one place where they will design, build, and integrate the next generation of UAS.

The new site will be used for the end-to-end development of the advanced UAS needed to win in future conflicts. It will be a stand-alone entity, where engineering will be on the floor along with manufacturing, as well as finance, contracting and supply chain staff. This new facility will provide a highly streamlined and agile manufacturing environment, which carries the company’s integrated product development culture.

“Our new facility will house the full development and creation of GA-ASI’s Digital Product Definition (DPD) strategy,” said Alexander. “Interconnect manufacturing, engineering and business process workspaces in a way that interlocks product engineering, cost accounting and parts status, which will enable GA-ASI to optimize all aspects of the program life cycle.

This strategy leverages the company’s multi-year investment in digital design tools and the transition to an all-digital business process. GA-ASI has built prototype parts using the DPD process that have been incorporated into large-scale, defining assemblies. The prototype effort also incorporates new inspection techniques that detect and characterize planned defects.

The company continued with this construction project at the height of Covid, much to the benefit of its equipment suppliers during times of economic uncertainty. Suppliers were able to meet their delivery dates and install new equipment on time and construction is now expected to be complete by mid-2023. The company has committed to fund the renovation and the City of Poway and regulators have been very supportive and helped to meet all stages of project approvals, enabling the team to stay on schedule. aggressive.

About GA-ASI

General Atomics-Aeronautical Systems, Inc. (GA-ASI), a subsidiary of General Atomics, is a leading designer and manufacturer of reliable and proven remotely piloted aircraft (RPA) systems, radars and electro-optical and related missions, including the Predator® RPA series and Lynx® multi-mode radar. With over seven million flight hours, GA-ASI provides long-endurance, mission-capable aircraft with integrated sensor and data link systems necessary to provide persistent flight that enables situational awareness and a quick strike. The company also produces a variety of ground control stations and sensor control/image analysis software, provides pilot training and support services, and develops metamaterial antennas. For more information visit

Avenger, Lynx, Predator, SeaGuardian and SkyGuardian are registered trademarks of General Atomics Aeronautical Systems, Inc.

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