Boeing Launches High-Throughput Small Satellite Production Facility – Parabolic Arc

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The Digitally Defined Small Satellite Factory integrates model-based systems engineering, digital design engineering, and design for manufacturability into a modular footprint equipped to build small satellites for varying levels of security. (Credit: Boeing)

– The 30,000 square foot (2,787 square meter) facility is housed in the world’s largest satellite factory where Boeing builds advanced space and communications systems for commercial and government customers
– Powered by Boeing subsidiary Millennium Space Systems, virtually every aspect of satellite manufacturing will be performed at the new production facility

EL SEGUNDO, Calif., March 30, 2022 (Boeing PR) — Boeing (NYSE: BA) has unveiled a new high-throughput small satellite production, integration and test facility designed for efficiency and fast delivery times. Housed in the world’s largest satellite factory, Boeing’s El Segundo facility (92,903 square meters), the small satellite production line will be powered by Boeing subsidiary Millennium Space Systems.

“Boeing and Millennium combine the production expertise, domain knowledge and manufacturing capability of Boeing with the agility and rapid prototyping of Millennium,” said Jim Chilton, senior vice president of Boeing Space and Launch. “We are evolving and growing to meet our customers’ vision for multi-orbit constellations with demand in markets and mission sets.”

Companies are applying advanced and additive manufacturing techniques, including 3D printing of complete space-qualified satellite buses, to deliver faster cycle times while improving performance.

“Our customers need satellites in orbit faster than ever,” Chilton said. “Like an airplane or an automotive production line, we use lean manufacturing principles and advanced manufacturing techniques to speed delivery and pass the cost savings on to our customers.”

The Millennium team will staff the small satellite factory, bringing the subsidiary’s proven processes and infrastructure, in addition to environmental testing capabilities suitable for small satellites. Boeing will also provide access to extensive environmental and specialty testing capabilities that have qualified some of the most iconic spacecraft, including the first vehicle to perform a fully controlled soft landing on the moon and more than 300 satellites.

“Millennium’s culture is rooted in creating innovative ways to revolutionize space,” said Jason Kim, CEO of Millennium Space Systems. “We are bringing this culture to our facilities, rapidly building large constellations of small, high-performance satellites, taking advantage of a footprint larger than two professional hockey rinks.

Designed to build small satellites for different levels of security on the same assembly line, the Digitally Defined Small Satellite Factory integrates model-based systems engineering, digital design engineering, and design for manufacturability.

“Understanding security protocols and how to build secure systems is critical to the national security space, and it’s an area where Millennium and Boeing excel,” Kim said. “We are excited to leverage this impressive capability to support our customers’ critical missions.”

Initial operational capability took place in September 2021, and full operational capability of the small satellite factory is expected in late 2022.

Millennium Space Systems, a Boeing Company, provides high-performance constellation prototypes and solutions for advanced national security and environmental observation missions. Founded in 2001, the company’s small satellite missions serve the needs of government, civil and commercial space customers in all orbits. Learn more at www.millennium-space.com.

As a global aerospace leader, Boeing develops, manufactures and services commercial aircraft, defense products and space systems for customers in more than 150 countries. As America’s leading exporter, the company leverages the talents of a global supplier base to advance economic opportunity, sustainability and community impact. Boeing’s diverse team is committed to innovating for the future and living the company’s core values ​​of safety, quality and integrity. Learn more at www.boeing.com.


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